Category Archives: Applications

How to Prepare an STL File for 3D Printing: Wall Thickness, Tolerances, and the File Prep That Saves You Money

A practical pre-flight guide to STL file prep—wall thickness, realistic tolerances, export resolution, watertight meshes, and the choices that control your 3D printing quote.

From DICOM to the Operating Table: How a Veterinary CT Scan Becomes a 3D-Printed Bone Model

A step-by-step look at how veterinary CT (DICOM) data is segmented, meshed, and 3D printed into accurate, sterilizable surgical bone models—and what your clinic needs to provide.

FST Testing and Compliance: 3D Printed Parts for Aircraft, Rail, and Marine Interiors

By Mike Moussa, PE — If your parts go inside aircraft, trains, buses, or ships, they need to meet flame, smoke, and toxicity (FST) requirements. Here’s what you need to know about 3D printing FST-compliant components. What Is FST Compliance? FST stands for Flame, Smoke, and Toxicity — a set of performance requirements for materials […]

ULTEM 3D Printing: The High-Performance Material for Extreme Environments

By Mike Moussa, PE — ULTEM (polyetherimide/PEI) is the material you use when nothing else survives. Here’s a deep dive on what makes it special, where it excels, and when it’s worth the premium. What Is ULTEM? ULTEM is a family of high-performance thermoplastics made by SABIC (originally developed by GE Plastics). The two grades […]

3D Printing for Universities and Research Labs: Prototypes, Custom Equipment, and Teaching Models

By Mike Moussa, PE — University labs and research groups need custom parts that don’t exist in any catalog. We support academic research with fast, affordable prototyping and custom equipment fabrication. Academic Applications Research Equipment Custom fixtures for experiments, reaction vessels, flow cells, test specimen holders, sensor mounts, and optical bench components. Designed for your […]

Consumer Product Prototyping: From Idea to Store Shelf

By Mike Moussa, PE — You have a product idea. Maybe it’s a kitchen gadget, a pet accessory, a tool, or a consumer electronics device. Here’s the realistic path from idea to manufactured product — and where we fit in. The Real Product Development Path Phase 1: Concept (1-2 weeks) You describe what you want. […]